MBR

A compact Online-Rheometer for the continuous measurement of MFR and the viscosity function in the polymer production process. The measuring head can be directly integrated with a production extruder.

Product brochure


Online-Rheometer MBR

For demanding extrusion processes

The MINI BYPASS RHEOGRAPH is a real compact masterpiece that can be easily integrated into existing extruder systems thanks to its small size and low weight.

With a width of just 150 mm and a weight of 30 kg, it does not require any complex fastening, making it easier to install and handle. The innovative die closure system also enables quick and easy die changes, making operation particularly user-friendly.

Good to know

All GÖTTFERT Online-Rheometers are also available for operation in hazardous areas of danger zones 1 and 2 with classification „Gas-Ex: Ex II 2G Ex h IIC/IIB T2 Gb X“ and „Dust-Ex: Ex II 2D Ex h IIIC/IIIB IP65 Ta,max Db X“



Specification

Product features

  • Measuring head can be connected directly to the production line, separate control electronics
  • Very compact design
  • Easy die change
  • Large measuring range due to a shear rate range of 1:1000
  • Operation at constant speed (shear rate) or constant pressure (shear stress)
  • Single or multi point measurement
  • Operation optionally via PC, built-in industrial workstation or otherwise via process control system
     

Depending on the operating mode, the following measurement results are provided:

  • Melt index MFR or volume index MVR
  • FRR (Flow Rate Ratio), ratio of two successive MFR/MVR measurements corresponding to different weight loads during laboratory measurement
  • Apparent shear rate, shear stress and viscosity
     

The measurement results are provided in various ways:

  • Color display on the PC screen
  • Protocol on the measured value printer
  • Provision of analog outputs 4 ... 20 mA
  • Host connection via serial interface
  • Database access via network (to be implemented by the customer)

CUSTOMIZED TO YOUR REQUIREMENTS

Add-ons for advanced measurements

Our modular add-ons also offer an extended option for characterizing materials.

The Shark Skin measuring head is mounted at the bottom of the test barrel instead of the capillary. With this option it is possible to measure exactly at which critical shear rates surface inhomogeneities occur.

  • Detection of the Shark Skin effect
  • Consisting of slit die, three high frequency pressure-sensors (sampling rate up to 20 kHZ), as well as software package
  • Determination of the frequency spectrum and statistical evaluation of the pressure signal
  • Optimization in the extrusion, film and coating process

 

The drawability of polymer melts is of utmost importance in many processes of plastics production and processing.

The patented RHEOTENS method has proven to be an extremely sensitive measuring principle that delivers highly reproducible results to show even minimal batch fluctuations.

In addition to the already existing constant speed and constant acceleration, exponential acceleration is now also possible. The determination of the extensional viscosity function according to Prof. Wagner is an integral part of the RHEOTHENS.

The RHEOTENS is well suited as a processability test for materials used in extrusion or film applications.

 

Our newly developed HAUL-OFF with a maximum speed of 2000 m/min is particularly suited for the characterization of fibre-grade materials. The system can be operated with constant acceleration or at constant speed steps. The pull-down force is measured via a smooth-running, anti-stick coated measuring wheel on a highly sensitive force transducer.

 

 

 

The measuring head is mounted below the die. The measurement can be carried out parallel to a viscosity measurement.

  • Determination of the dynamic and static die swell
  • Evaluation of a die swell profile (BASELL method)
  • Swivel arm with continuous height adjustment
  • Laser measuring head in 0.1 μm or 7 μm version
  • Optional with automatic melt cutting device
  • Optional: acquisition of two strings simultaneously
  • Application: Simulation of material swelling behaviour during extrusion

 

The viscosity of polymers can also depend on the general pressure level. The Counter Pressure Chamber is mounted behind the die and generates a back-pressure at the die outlet, which is measured with an additional pressure sensor.

  • Determining the pressure dependence of viscosity (pressure coefficient)
  • Determination of the critical wall shear stress for wall slip
  • Maximum pressure (Pm) 1200 bar
  • Temperature range up to 400°C
  • Optimization of the flow processes in processing machines (injection molding and extrusion tools with long flow paths, melt pumps)

 

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